Classification of Blended Synthetic Fabrics

Published:

2023/12/14

Author:

Weitai Industrial

The purpose of blending is to reduce the cost of wool fabrics without compromising their characteristic style due to the incorporation of viscose fibers. The addition of viscose significantly degrades several key properties, including tensile strength, abrasion resistance, and especially wrinkle resistance and loftiness. Therefore, the viscose content in combed wool fabrics should not exceed 30%, and in worsted wool fabrics it should not exceed 50%.

　　1. Wool-viscose blend:

　　The purpose of blending is to reduce the cost of wool fabrics without compromising their characteristic style due to the incorporation of viscose fibers. The addition of viscose significantly degrades several key properties, including tensile strength, abrasion resistance, and especially wrinkle resistance and loftiness. Therefore, the viscose content in combed wool fabrics should not exceed 30%, and in carded wool fabrics it should not exceed 50%.

　　2. Wool–rabbit hair blended yarn:

　　Sheep–rabbit hair blended wool fabrics are a rapidly developing product category. Blending not only enhances the spinnability of rabbit hair but also refines the fabric’s aesthetic appeal and expands its range of patterns and colors. Rabbit hair imparts a softer hand feel than pure wool fabrics and lends the fabric a silvery‑sheen finish; moreover, by exploiting the differing dyeing characteristics of wool and rabbit hair, bicolored effects can be achieved, resulting in a distinctive style.

　　Rabbit hair is lightweight but has low tenacity and poor cohesion, making it difficult to spin. Its content in blends should be limited to around 20%, and it must be blended with high‑grade wool. Blended fabrics made from this fiber are used for premium overcoats, tweeds, or fine mohair knits.

　　3. TR fabric:

　　The extensive use of check, stripe, metallic‑sheen, or solid T/R fabrics to craft stand‑collar jackets, lapel jackets, and casual wool blends is one of AIDU’s defining hallmarks.

　　T/R fabrics are polyester‑viscose blended textiles. Polyester‑viscose blends exhibit strong complementary properties. These blends can mimic the characteristics of cotton, wool, or even medium‑length fibers. Wool‑like fabrics are commonly referred to as “quick‑dry” fabrics. When the polyester content is 50% or higher, such blends retain polyester’s key attributes—durability, wrinkle resistance, dimensional stability, and excellent washability and wearability.

　　The incorporation of viscose fiber enhances the fabric’s breathability and improves its resistance to melt‑through; it also reduces pilling and static buildup. Polyester/viscose blends typically employ ratios such as 65/35 or 67/33. Polyester/fu blends are similar to polyester/viscose blends. These blended fabrics are characterized by a smooth, crisp surface, vibrant colors, pronounced nap, excellent hand feel and elasticity, and good moisture absorption; however, their wrinkle‑resistance is relatively poor.

　　4. High-density NC fabric:

　　High-density NC fabric is a woven material made by blending or interweaving nylon (polyamide) with cotton yarn, featuring a relatively high warp and weft density and typically constructed in a plain weave. This product combines the advantageous properties of both nylon and cotton. Nylon boasts superior abrasion resistance among natural and synthetic fibers, while its excellent moisture absorption ensures greater wearing comfort and better dyeing performance compared to polyester.

　　Therefore, blending or interweaving nylon with cotton yarn does not diminish the cotton’s moisture absorption or wearing comfort. Nylon is lighter than cotton, and when the two are interwoven or blended, the fabric’s weight is reduced. Moreover, nylon exhibits excellent elasticity; when blended or interwoven with cotton, it enhances the fabric’s overall stretch and resilience.

　　The drawbacks of NC fabric are that, due to the inclusion of nylon in its weave or blend, it exhibits relatively poor heat and light resistance. During use, care must be taken to follow appropriate washing and ironing instructions to prevent damage. Its most distinctive stylistic features include excellent abrasion resistance, a soft and comfortable hand, and easy maintenance. Do not expose it to direct sunlight, and do not wring it out.

　　5. 3M Waterproof Mousse Cloth:

　　This fabric is crafted from cutting-edge “new synthetic fiber”—ultrafine fibers—using state-of-the-art weaving technology, resulting in a high‑density weave that feels soft, smooth, and delicately refined. With an infinitesimally fine surface texture containing countless times more microscopic fibers than conventional fabrics, and an exceptionally large surface area punctuated by microscopic pores, this material boasts outstanding dust‑trapping, oil‑removal, and stain‑cleaning capabilities.

　　This fabric also incorporates the latest 3M‑branded waterproof adhesive from the United States. Through a specialized treatment, the adhesive’s microscopic molecules penetrate the fabric’s fibers, delivering excellent water resistance while preserving the material’s breathability and moisture permeability. Currently popular in Europe and North America, this fabric is widely used in apparel.

　　Its characteristics: a sleek, full-bodied appearance with a subtle velvety feel—though the pile is not visible to the naked eye; a soft, elegant sheen; a hand that is soft, smooth, and delicately textured; a warm touch; and a fabric that is both fluffy and resilient. Dry clean only; do not wring.

　　6. TENCEL fabric:

　　Tencel, a brand-new type of viscose fiber also known as lyocell viscose fiber, is marketed under the trade name Tencel.

　　Tencel is produced using an amine oxide‑based solvent‑spinning process, which differs fundamentally from the traditional viscose rayon manufacturing method. Because the solvent can be recovered and is environmentally benign, Tencel is often referred to as “viscose rayon for the 21st century.” Its main component is cellulose, and its raw material is wood sourced from nature.

　　The key characteristics of Tencel are: high wet strength—higher than that of cotton—and a wet modulus that also exceeds cotton’s. It combines the excellent moisture‑absorbing properties of viscose fibers with the high tenacity typical of synthetic fibers. Tencel fabrics exhibit good dimensional stability, minimal shrinkage after washing, and a soft hand with a silk‑like luster.

　　When exposed to warmth, Tencel fabric expands, forming a barrier that effectively prevents rain and snow from penetrating while still maintaining its breathability, offering the same comfort as natural fibers. Garments made from Tencel are close-fitting and soft, can be washed in various ways, and remain supple without losing their shape. For hand washing, do not use bleach; air‑dry in the shade, and do not wring.

　　7. Soft Silk:

　　Rou Saisi is a blended fabric composed of 70% genuine silk and 30% organic tussah silk, commonly used to manufacture bedding. It combines the softness, smoothness, and luster of silk with the comfort, high strength, breathability, and warmth of organic tussah silk.

　　8. TNC fabric:

　　This fabric is made from high‑tech fibers—specifically, a composite of superfibers (nylon and polyester) and high‑count cotton yarns—resulting in a cutting‑edge, three‑in‑one composite textile that’s currently all the rage.

　　This fabric seamlessly combines the unique qualities of polyester, nylon, and cotton yarns, bringing together the best attributes of each. It boasts excellent abrasion resistance, superior elastic recovery, high strength, a soft and smooth hand feel, and outstanding comfort and breathability. With a fresh, distinctive style, it is an ideal choice for apparel. Dry clean only; do not wring.

　　9. Composite fabric:

　　Composite fabric is produced by employing ultrafine fibers through specialized textile processing and unique dyeing and finishing techniques, followed by further processing on composite‑fabrication equipment.

　　Composite fabrics incorporate the advanced technologies and new materials of “new synthetic fibers,” offering numerous superior properties compared to conventional synthetics. These include a finely textured, refined, elegant, and warm hand feel; a full, well‑structured appearance; windproof and breathable qualities; moderate water resistance; and excellent thermal insulation.

　　Because the composite fabric incorporates ultrafine fibers, it exhibits exceptionally strong cleaning performance, effectively removing dirt. Another notable feature is its excellent abrasion resistance. Ultrafine‑fiber fabrics are soft to the touch, breathable, and highly moisture‑permeable, offering distinct advantages in terms of tactile comfort and physiological well‑being. However, these fabrics have relatively poor wrinkle resistance, owing to the inherent softness of the fibers and their limited elastic recovery after folding or creasing.

　　To address this drawback, a “composite” process was adopted, which significantly mitigates the poor wrinkle resistance of ultrafine‑fiber fabrics. Composite fabrics are a popular choice for outerwear in Europe and North America.

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